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                UHT Food Processing Plant
                UHT Food Processing Plant

                UHT Food Processing Plant

                Price 8500000 INR/ Piece

                MOQ : 1 Piece

                UHT Food Processing Plant Specification

                • Operating Temperature
                • Up to 145C
                • Heating Method
                • Indirect Steam Heating
                • Feeding System
                • Positive Displacement Pump
                • Speed Mode
                • Variable Speed (via PLC)
                • Machine Type
                • Tube-in-Tube or Plate Heat Exchanger Type
                • Frequency
                • 50/60 Hz
                • Features
                • CIP/SIP Compatible, PID Temperature Control, Energy Efficient
                • Function Type
                • Sterilization, Homogenization, Cooling
                • Noise Level
                • <80 dB
                • Phase
                • Three Phase
                • Automation Grade
                • Fully Automatic
                • Power Source
                • Electric
                • Product Type
                • UHT Food Processing Plant
                • General Use
                • Liquid Food Sterilization (Milk, Beverages, Juices, etc.)
                • Material
                • Stainless Steel
                • Type
                • UHT (Ultra High Temperature)
                • Capacity
                • 50010,000 LPH
                • Weight (kg)
                • Approx. 3200-4500 kg
                • Product Shape
                • Rectangular & Cylindrical Module Combination
                • Computerized
                • Yes
                • Automatic
                • Yes
                • Control System
                • PLC Controlled
                • Installation Type
                • Skid Mounted / Floor Mounted
                • Voltage
                • 380-440V
                • Power
                • Up to 18 kW (model dependent)
                • Dimension (L*W*H)
                • Custom Designed (Typical: 3400 x 1800 x 2250 mm)
                • Raw Material
                • Stainless Steel (Food Grade SS304/SS316)
                • Feature
                • Aseptic Operation, High Sterilization Accuracy, Low Product Loss
                • Color
                • Silver/Grey (Stainless Finish)
                • Cooling System
                • Chilled Water or Glycol available
                • Product Inlet Temperature
                • 4C or ambient
                • Steam Pressure Required
                • Up to 5 bar (model dependent)
                • Piping Size
                • DN25DN65 (depends on flow rate)
                • Safety Features
                • Overtemperature, Low Flow, Pressure, Emergency Stop
                • Filling System Compatibility
                • Aseptic bag, Tetra Pak, PET bottle lines
                • Viscosity Range
                • Up to 2000 cP
                • Application
                • Milk, Cream, Fruit Juices, Plant-based Drinks, Liquid Eggs, Broths, Sauces
                • Product Outlet Temperature
                • 2530C (with cooling system)
                • Sterility Assurance
                • >5 Log Reduction of Pathogens
                • Cleaning System
                • Automatic CIP/SIP
                • Sterilization Hold Time
                • 315 seconds adjustable
                • Operator Interface
                • Touchscreen HMI
                • Sealing Gaskets
                • Food Grade Silicone/EPDM/PTFE
                 

                UHT Food Processing Plant Trade Information

                • Minimum Order Quantity
                • 1 Piece
                • Supply Ability
                • 10 Pieces Per Month
                • Delivery Time
                • 3-4 Week
                 

                About UHT Food Processing Plant

                Specification

                Automatic Grade

                Automatic

                Machine Power (kw)

                0-40

                Machine Type

                TUBULAR MODULES

                Output

                100-200 kg/hr, 50-100 kg/hr, 200-300 kg/hr, 300-350 kg/hr, 0-50 kg/hr

                Capacity (Pouches/ Hr)

                4500-9000 Pouches/ Hr (2 Heads)

                Model

                GAP-900

                Electrical Power

                38 kw

                Installation space required LBH

                7000 * 6000 * 4900mm

                Machine Dimension LBH

                3800 * 2100 * 3140mm

                Filling Volume (ml)

                100ml-1000 ml ( Adjustable)




                Efficient & Adjustable Sterilization

                With variable hold times of 3 to 15 seconds and PID temperature control, this UHT plant allows precise sterilization tailored to product requirements. The system operates up to 145C, ensuring robust microbial safety without compromising product quality. Whether dealing with milk, juices, or complex sauces, you can rely on consistent output thanks to its advanced tech.


                Wide-Ranging Application Compatibility

                This plant accommodates a broad viscosity range-up to 2000 cP-and supports multiple filling systems (aseptic bag, Tetra Pak, PET bottle). Its design, available in tube-in-tube or plate heat exchanger, efficiently processes dairy and non-dairy liquids, making it ideal for diversified food and beverage manufacturers who require flexibility and consistent sterility.


                User-Friendly Automation & Safety

                Powered by a PLC-controlled system and touchscreen HMI, the plant is easy to operate, monitor, and adjust. Safety features-including overtemperature, low flow, pressure alarms, and emergency stop-ensure peace of mind during operation. Automatic CIP/SIP cleaning simplifies maintenance, reduces labor, and enhances uptime.

                FAQ's of UHT Food Processing Plant:


                Q: How does the UHT Food Processing Plant ensure product sterility?

                A: The plant employs indirect steam heating to quickly elevate the product's temperature (up to 145C), followed by a customizable sterilization hold time (3-15 seconds), achieving a >5 log reduction of pathogens. This ensures aseptic conditions while minimizing changes to nutritional and sensory properties.

                Q: What types of products can be processed with this UHT system?

                A: It can handle a wide array of liquid foods with viscosities up to 2000 cP, including milk, cream, plant-based drinks, fruit juices, liquid eggs, broths, and sauces. The system is designed for versatility to support both dairy and non-dairy product lines.

                Q: When is it necessary to adjust the sterilization hold time?

                A: Hold time may need to be adjusted based on the product's microbial load, viscosity, and desired shelf life. More viscous or higher risk products may require longer durations to ensure thorough sterilization, which is easily managed via the plant's PLC interface.

                Q: Where can this UHT plant be installed, and what installation options are available?

                A: The plant offers flexible installation: it can be delivered skid-mounted for easier integration or floor-mounted depending on facility layout. The modular design with custom dimensions suits a variety of plant spaces, supporting both new projects and upgrades.

                Q: What process steps are included in the plant's operation?

                A: The system provides a comprehensive process chain: positive displacement pumping, indirect steam heating, homogenization (if desired), sterilization, rapid cooling, and aseptic filling. Cleaning-in-place (CIP/SIP) is fully automatic, ensuring hygiene and efficiency between batches.

                Q: How does the user benefit from the automated cleaning system (CIP/SIP)?

                A: Automatic CIP (Cleaning-In-Place) and SIP (Sterilization-In-Place) systems drastically reduce downtime, labor, and cleaning agent usage. They guarantee hygiene standards are met after each production cycle, promoting food safety and extending plant lifespan.

                Q: What are the compatibility and integration features with filling systems?

                A: This UHT plant seamlessly integrates with a range of filling solutions, including aseptic bag-in-box, Tetra Pak, and PET bottle lines. The piping and interface options (DN25-DN65, food grade gaskets) ensure leakproof, hygienic connections across various packaging setups.

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