08045479144
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Send InquiryAseptic Filler
MOQ : 1 , , Piece
Aseptic Filler Specification
- Noise Level
- 70 dB
- Operating Temperature
- 4C to 45C
- Machine Type
- Aseptic Filling and Packing Machine
- Speed Mode
- Variable Frequency Drive (VFD)
- Power Source
- Electric
- Heating Method
- Electric Heater for Sterilization
- Function Type
- Filling & Sealing
- Automation Grade
- Fully Automatic
- Features
- CIP (Clean-in-Place), SIP (Steam-in-Place), Operator Touch Panel
- Phase
- Three Phase
- Frequency
- 50 Hz
- Feeding System
- Automatic Product Feeding
- Product Type
- Aseptic Filler Machine
- General Use
- Liquid Aseptic Filling
- Material
- SUS 304/316 Stainless Steel
- Type
- Aseptic Filler
- Capacity
- Up to 1000 packs/hour
- Weight (kg)
- 1500 kg
- Product Shape
- Rectangular Body with Vertical Filling Nozzle
- Computerized
- Yes
- Automatic
- Yes
- Control System
- PLC Controlled
- Installation Type
- Floor Mounted
- Voltage
- 380V
- Power
- 5 kW
- Dimension (L*W*H)
- 3000 x 1200 x 2100 mm
- Raw Material
- Stainless Steel
- Feature
- Aseptic Sterilization and Filling
- Color
- Silver / Metallic
- Sterilizing Medium
- Hydrogen Peroxide, Steam
- Cleaning System
- Automated CIP/SIP
- Packaging Material Compatibility
- Multi-layer Aseptic Film, Carton
- Filling Accuracy
- ±1%
- Transport
- Caster Wheels for Mobility
- Product Output Format
- 1000 ml, 500 ml, 250 ml packs
- Operator Interface
- Touch Screen HMI
- Filling Valve Type
- Anti-drip, Aseptic
- Sealing Type
- Heat Sealing
- Sanitization System
- UV Sterilization, Steam Sterilization
- Air Supply Pressure
- 0.6-0.8 Mpa
- Safety Features
- Emergency Stop, Interlocking Doors, Alarms
- Container Type
- Preformed Bags/Aseptic Cartons
- Ambient Temperature Range
- 5°C to 40°C
- Application
- Milk, Juice, and Non-carbonated Beverages
Aseptic Filler Trade Information
- Minimum Order Quantity
- 1 , , Piece
- Supply Ability
- 10 Pieces Per Month
- Delivery Time
- 3-4 Week
About Aseptic Filler
Certified by ISO and CE, this high performance Aseptic Filler is known for its automatic operation and 99.5% filling accuracy. It has standard core components like gear, motor, PLC controller and engine. Its capacity is around 1000 BPH. This machine can endure maximum 0.6 MPa operating pressure and up to 0.2 MPa rinsing water pressure. Air conveyor of this Aseptic Filler is capable of holding neck of bottles to avoid their falling. Washing section of this system is capable of saving water.
Aseptic Sterilization Ensures Quality
Our Aseptic Filler uses both UV and steam sterilization methods, along with hydrogen peroxide, to maintain strict aseptic conditions. This process ensures that milk, juice, and non-carbonated beverages remain free from contamination, prolonging shelf life without the need for preservatives. The machine is designed to meet high-quality standards essential for the beverage industry.
Flexible Formats and Precise Filling
The filler is configurable for 1000 ml, 500 ml, and 250 ml packaging, with an accuracy of 1%. It easily adapts to preformed bags or aseptic cartons, supporting a variety of beverage packaging requirements. Speed and flexibility are central, with automated feeding and packaging speeds of up to 1,000 packs per hour, ensuring high productivity for manufacturers.
Advanced Safety and User Experience
Operator safety is prioritized, featuring interlocking doors, emergency stop functions, and alarms. The intuitive touch screen HMI and PLC control enable easy monitoring and adjustment. Automated cleaning (CIP/SIP) further simplifies maintenance, keeping hygiene at the forefront while reducing manual intervention and risk.
FAQs of Aseptic Filler:
Q: How does the Aseptic Filler maintain the sterility of beverages during packaging?
A: The machine employs a combination of UV sterilization, steam sterilization, and hydrogen peroxide to sanitize containers and filling paths. This multi-layered approach ensures that all surfaces exposed to the beverage remain aseptic, effectively minimizing microbial contamination and preserving product quality throughout the filling process.Q: What types and sizes of containers can be used with this aseptic filling machine?
A: This filler is compatible with preformed aseptic bags and cartons, supporting pack sizes of 1000 ml, 500 ml, and 250 ml. Its design allows quick adaptation to different container shapes, primarily using a rectangular body with a vertical filling nozzle, ideal for a range of liquid beverage products.Q: When should the automated CIP/SIP cleaning system be run, and how does it benefit the process?
A: The automated CIP (Clean-in-Place) and SIP (Steam-in-Place) cleaning systems should be activated between production cycles or during product changeovers. This ensures thorough internal cleaning and sterilization without dismantling the machine, maintaining hygiene standards, minimizing downtime, and ensuring consistent product quality.Q: Where is this aseptic filling solution typically installed and used?
A: Designed for floor-mounted installation, this fully automatic aseptic filling machine is widely utilized in beverage factories, dairy processing plants, and juice bottling facilities across India and worldwide. Its compatibility with three-phase power (380V) and stainless steel construction make it suitable for rigorous industrial environments.Q: What are the key benefits of using an automatic aseptic filler over traditional filling machines?
A: Automatic aseptic fillers significantly extend product shelf life by preventing contamination, enable high-speed filling with superior accuracy, and reduce manual labor through touch panel operation and automated cleaning. Safety features and robust construction ensure reliable, continuous operation for modern food and beverage production lines.Q: How is the filling process controlled and monitored for precision and safety?
A: A PLC-based control system manages all aspects of the operation, monitored via a user-friendly touch screen HMI. Process variables such as filling accuracy, sterilization cycles, temperature, and alarms are easily accessed, allowing adjustments in real time and ensuring safety protocols are strictly followed.
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Quick Inquiry
Contact Details
Goma Engineering Pvt. Ltd.
GST : 27AABCG1059K1ZL
GST : 27AABCG1059K1ZL
Plot No. B/66, GOMA ENGINEERING PVT. LTD.l, Road No. 34, WAGLE INDUSTRIAL ESTATE,Thane - 400601, Maharashtra, India
Phone :08045479144
Send Inquiry
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