Back to top
08045479144
Send SMS Send Inquiry
                Aseptic Filler
                Aseptic Filler

                Aseptic Filler

                MOQ : 1 , , Piece

                Aseptic Filler Specification

                • Power Source
                • Electric
                • Operating Temperature
                • 4C to 45C
                • Features
                • CIP (Clean-in-Place), SIP (Steam-in-Place), Operator Touch Panel
                • Speed Mode
                • Variable Frequency Drive (VFD)
                • Feeding System
                • Automatic Product Feeding
                • Machine Type
                • Aseptic Filling and Packing Machine
                • Function Type
                • Filling & Sealing
                • Heating Method
                • Electric Heater for Sterilization
                • Noise Level
                • 70 dB
                • Phase
                • Three Phase
                • Frequency
                • 50 Hz
                • Automation Grade
                • Fully Automatic
                • Product Type
                • Aseptic Filler Machine
                • General Use
                • Liquid Aseptic Filling
                • Material
                • SUS 304/316 Stainless Steel
                • Type
                • Aseptic Filler
                • Capacity
                • Up to 1000 packs/hour
                • Weight (kg)
                • 1500 kg
                • Product Shape
                • Rectangular Body with Vertical Filling Nozzle
                • Computerized
                • Yes
                • Automatic
                • Yes
                • Control System
                • PLC Controlled
                • Installation Type
                • Floor Mounted
                • Voltage
                • 380V
                • Power
                • 5 kW
                • Dimension (L*W*H)
                • 3000 x 1200 x 2100 mm
                • Raw Material
                • Stainless Steel
                • Feature
                • Aseptic Sterilization and Filling
                • Color
                • Silver / Metallic
                • Packaging Material Compatibility
                • Multi-layer Aseptic Film, Carton
                • Operator Interface
                • Touch Screen HMI
                • Sterilizing Medium
                • Hydrogen Peroxide, Steam
                • Transport
                • Caster Wheels for Mobility
                • Sealing Type
                • Heat Sealing
                • Safety Features
                • Emergency Stop, Interlocking Doors, Alarms
                • Air Supply Pressure
                • 0.6-0.8 Mpa
                • Cleaning System
                • Automated CIP/SIP
                • Sanitization System
                • UV Sterilization, Steam Sterilization
                • Filling Accuracy
                • 1%
                • Container Type
                • Preformed Bags/Aseptic Cartons
                • Product Output Format
                • 1000 ml, 500 ml, 250 ml packs
                • Filling Valve Type
                • Anti-drip, Aseptic
                • Ambient Temperature Range
                • 5C to 40C
                • Application
                • Milk, Juice, and Non-carbonated Beverages
                 

                Aseptic Filler Trade Information

                • Minimum Order Quantity
                • 1 , , Piece
                • Supply Ability
                • 10 Pieces Per Month
                • Delivery Time
                • 3-4 Week
                 

                About Aseptic Filler

                Certified by ISO and CE, this high performance Aseptic Filler is known for its automatic operation and 99.5% filling accuracy. It has standard core components like gear, motor, PLC controller and engine. Its capacity is around 1000 BPH. This machine can endure maximum 0.6 MPa operating pressure and up to 0.2 MPa rinsing water pressure. Air conveyor of this Aseptic Filler is capable of holding neck of bottles to avoid their falling. Washing section of this system is capable of saving water.


                Aseptic Sterilization Ensures Quality

                Our Aseptic Filler uses both UV and steam sterilization methods, along with hydrogen peroxide, to maintain strict aseptic conditions. This process ensures that milk, juice, and non-carbonated beverages remain free from contamination, prolonging shelf life without the need for preservatives. The machine is designed to meet high-quality standards essential for the beverage industry.


                Flexible Formats and Precise Filling

                The filler is configurable for 1000 ml, 500 ml, and 250 ml packaging, with an accuracy of 1%. It easily adapts to preformed bags or aseptic cartons, supporting a variety of beverage packaging requirements. Speed and flexibility are central, with automated feeding and packaging speeds of up to 1,000 packs per hour, ensuring high productivity for manufacturers.


                Advanced Safety and User Experience

                Operator safety is prioritized, featuring interlocking doors, emergency stop functions, and alarms. The intuitive touch screen HMI and PLC control enable easy monitoring and adjustment. Automated cleaning (CIP/SIP) further simplifies maintenance, keeping hygiene at the forefront while reducing manual intervention and risk.

                FAQs of Aseptic Filler:


                Q: How does the Aseptic Filler maintain the sterility of beverages during packaging?

                A: The machine employs a combination of UV sterilization, steam sterilization, and hydrogen peroxide to sanitize containers and filling paths. This multi-layered approach ensures that all surfaces exposed to the beverage remain aseptic, effectively minimizing microbial contamination and preserving product quality throughout the filling process.

                Q: What types and sizes of containers can be used with this aseptic filling machine?

                A: This filler is compatible with preformed aseptic bags and cartons, supporting pack sizes of 1000 ml, 500 ml, and 250 ml. Its design allows quick adaptation to different container shapes, primarily using a rectangular body with a vertical filling nozzle, ideal for a range of liquid beverage products.

                Q: When should the automated CIP/SIP cleaning system be run, and how does it benefit the process?

                A: The automated CIP (Clean-in-Place) and SIP (Steam-in-Place) cleaning systems should be activated between production cycles or during product changeovers. This ensures thorough internal cleaning and sterilization without dismantling the machine, maintaining hygiene standards, minimizing downtime, and ensuring consistent product quality.

                Q: Where is this aseptic filling solution typically installed and used?

                A: Designed for floor-mounted installation, this fully automatic aseptic filling machine is widely utilized in beverage factories, dairy processing plants, and juice bottling facilities across India and worldwide. Its compatibility with three-phase power (380V) and stainless steel construction make it suitable for rigorous industrial environments.

                Q: What are the key benefits of using an automatic aseptic filler over traditional filling machines?

                A: Automatic aseptic fillers significantly extend product shelf life by preventing contamination, enable high-speed filling with superior accuracy, and reduce manual labor through touch panel operation and automated cleaning. Safety features and robust construction ensure reliable, continuous operation for modern food and beverage production lines.

                Q: How is the filling process controlled and monitored for precision and safety?

                A: A PLC-based control system manages all aspects of the operation, monitored via a user-friendly touch screen HMI. Process variables such as filling accuracy, sterilization cycles, temperature, and alarms are easily accessed, allowing adjustments in real time and ensuring safety protocols are strictly followed.

                Tell us about your requirement
                product

                Price:

                Quantity
                Select Unit

                • 50
                • 100
                • 200
                • 250
                • 500
                • 1000+
                Additional detail
                Mobile number

                Email

                More Products in Process Technology And Equipment Category

                UHT Sterilizer

                UHT Sterilizer

                Price Range 125000.00 - 1250000.00 INR / Piece

                Minimum Order Quantity : 1 , , Piece

                Machine Type : Sterilization Equipment

                Weight (kg) : Approx. 9502500 kg

                Voltage : 220V / 380V (As per requirement)

                Function Type : Mixing Other, Heating & Sterilization

                S.S. Storage Tanks Silos Cooling tanks

                S.S. Storage Tanks Silos Cooling tanks

                Price Range 125000.00 - 1250000.00 INR / Piece

                Minimum Order Quantity : 1 , , Piece

                Machine Type : Cooling/Storage Tank Silo

                Weight (kg) : Varies by Capacity

                Voltage : 220V / 380V / 415V (customizable)

                Function Type : Mixing Other, Storage / Cooling

                Goma pilot scale UHT plant consists of following equipment

                Goma pilot scale UHT plant consists of following equipment

                Price Range 125000.00 - 1250000.00 INR / Piece

                Minimum Order Quantity : 1 Piece

                Machine Type : UHT Sterilizer Pilot Scale

                Weight (kg) : Approx. 1200 kg

                Voltage : 380V / 415V

                Function Type : Mixing Other, Continuous Processing

                Vacuum Pan Evaporator

                Vacuum Pan Evaporator

                Price Range 125000.00 - 1250000.00 INR / Piece

                Minimum Order Quantity : 1 , , Piece

                Machine Type : Batch Type

                Weight (kg) : 300020000 kg

                Voltage : 415 V

                Function Type : Mixing Other, Concentration of Juice