Skid Mounted Spray Dryer
Price 1000000 INR/ Piece
Skid Mounted Spray Dryer Specification
- Machine Type
- Skid Mounted Spray Dryer
- Automation Grade
- Automatic
- Features
- Sanitary Construction, User Friendly Interface, Rapid Installation
- Phase
- Three Phase
- Power Source
- Electric
- Heating Method
- Steam / Electric / Gas
- Operating Temperature
- 80C - 250C
- Feeding System
- High Pressure Pump
- Speed Mode
- Variable
- Frequency
- 50 Hz
- Noise Level
- Low
- Function Type
- Drying
- Product Type
- Spray Dryer
- General Use
- Industrial Drying Applications
- Material
- Stainless Steel
- Type
- Continuous
- Capacity
- 50 - 300 kg/hr Water Evaporation
- Weight (kg)
- 2150 kg
- Product Shape
- Skid Mounted
- Computerized
- Yes
- Automatic
- Yes
- Control System
- PLC Based
- Installation Type
- Skid Mounted / Modular
- Voltage
- 415 V
- Power
- 22 kW
- Dimension (L*W*H)
- 3500 x 2800 x 4000 mm
- Raw Material
- Liquid / Slurry
- Feature
- Compact Design, Easy Installation, Energy Efficient
- Color
- Silver / Metallic
- Safety
- Thermal Cutoff, Overload Protection
- Exhaust System
- Cyclone Separator + Bag Filter
- Service Support
- Installation and After Sales Service
- Drying Chamber Material
- SS316/SS304
- Application
- Pharmaceutical, Dairy, Food, Chemical Industries
- Atomization Method
- Rotary / Nozzle Atomizer
- Moisture Evaporation Rate
- Up to 300 Kg/hr
- Product Collection
- Discharge Valve or Collection Bin
- Cleaning
- CIP (Clean-In-Place) Compatible
- Outlet Air Temperature
- 60°C - 95°C
- Mounting Type
- Skid Base for Easy Relocation
- Evaporation Efficiency
- Up to 98%
- Inlet Air Temperature
- 120°C - 250°C
Skid Mounted Spray Dryer Trade Information
- Minimum Order Quantity
- 1 Piece
- Supply Ability
- 10 Pieces Per Month
- Delivery Time
- 1 Week
About Skid Mounted Spray Dryer
Skid Mounted Spray Dryer
This high speed Skid Mounted Spray Dryer is used for processing of slurry and liquid based substances. Known for its centrifugal type mechanism, this drying system occupies less floor space to install. Based on production type, we offer this system in automatic and semi-automatic versions. Water evaporation capacity and feed rate of this machine in every hour are 5 kg and 10 kg respectively. Offered Skid Mounted Spray Dryer is equipped with touch screen for its trouble free smooth operation. Fluid spray head of this dryer transforms liquid into small droplets to speed up drying function. Finally, its cyclone separator is used to separate the powder from fluid based content.
Specifications
| Automatic Grade | Automatic, Semi-Automatic |
| Feed Rate | 10 kg/hr |
| Water evaporation | 5 kg/hr |
| Final Moisture in powder | 3.5% |
| Electrical load (kW) | 34 |
Frequently Asked Questions:
1. What is the function of a spray dryer?
Ans. Spray dryers can dry a product right away as compared to different strategies of drying. In addition, they flip an answer (or slurry) right into a dried powder in one step, which simplifies the procedure and improves profit margins.
2. What is the drying technique of a spray dryer?
Ans. The spray drying procedure includes the atomization of a solution, slurry, or emulsion containing one or more components of the preferred product into droplets by using spraying followed by using the fast evaporation of the sprayed droplets into strong powder by means of hot air at a sure temperature and strain.
3. What is the spray-drying approach to milk?
Ans. Spray drying is a non-stop procedure, which converts almost any pumpable liquid into an unfastened flowing powder. The liquid, which may be pre-heated with the purpose to lessen power intake within the drying manner itself, is sprayed thru an atomizer right into a drying chamber, in which it is evaporated.
Compact and Relocatable Design
The skid-mounted architecture ensures rapid installation and relocation, catering to dynamic industrial environments. Its modular construction minimizes floor space requirements, while a robust stainless steel frame (2150 kg) guarantees longevity and corrosion resistance. This design is ideal for facilities needing flexibility or future expansion.
Advanced Drying Performance and Efficiency
With a moisture evaporation rate up to 300 kg/hr and up to 98% evaporation efficiency, this spray dryer supports high throughput operations. Variable speed modes, programmable via PLC, optimize the drying cycle for various liquid or slurry feedstocks. The cyclone separator and bag filter ensure effective particulate recovery and compliance with environmental standards.
Comprehensive Safety and Hygiene Features
The system incorporates safety features like thermal cutoff and overload protection, ensuring protected operation. Clean-In-Place (CIP) compatibility allows for efficient, hygienic maintenance. Sanitary construction materials and automated controls make routine cleaning and operation seamless, minimizing downtime and product contamination risks.
FAQ's of Skid Mounted Spray Dryer:
Q: How does the Skid Mounted Spray Dryer work?
A: The spray dryer converts liquid or slurry feed into dry powder by atomizing the material through a rotary or nozzle atomizer inside a heated chamber. Hot air (120C-250C) dries the atomized droplets rapidly, and separated dry particles are collected via a discharge valve or collection bin.Q: What raw materials can be processed in this spray dryer?
A: The dryer is compatible with a range of liquid or slurry feeds, making it suitable for various applications in the pharmaceutical, dairy, food, and chemical industries. Materials can include solutions, emulsions, and suspensions requiring rapid and uniform drying.Q: When should I choose a rotary atomizer versus a nozzle atomizer?
A: A rotary atomizer is preferable for handling viscous feeds and producing fine, uniform powders, while a nozzle atomizer is suitable for lower viscosity materials or when slightly larger granule size is desired. Selection depends on your specific process requirements.Q: Where can this spray dryer be installed?
A: Thanks to its skid-mounted, modular design, the spray dryer can be installed in industrial facilities requiring quick commissioning or flexibility. It is ideal for production environments that may need to rearrange or relocate equipment without extensive infrastructure changes.Q: What safety mechanisms are included to protect the equipment and operators?
A: The spray dryer features integrated thermal cutoff and overload protection to guard against overheating and electrical faults. These mechanisms help ensure safe, uninterrupted operation in compliance with workplace safety standards.Q: How is cleaning performed in this drying system?
A: The dryer is CIP (Clean-In-Place) compatible, allowing internal cleaning through automated washing cycles without dismantling the unit. This ensures hygienic conditions and reduces manual cleaning time, beneficial for industries with strict cleanliness requirements.Q: What are the main benefits of using this skid mounted spray dryer?
A: Key advantages include high evaporation efficiency, energy savings, user-friendly operation with PLC automation, sanitary construction, and swift installation or relocation. These features help improve productivity, quality, and reduce operational costs.
Price:
- 50
- 100
- 200
- 250
- 500
- 1000+
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