Multistage Evaporator
Price 1500000 INR/ Piece
Multistage Evaporator Specification
- Phase
- Three Phase
- Function Type
- Evaporation
- Heating Method
- Steam Heated
- Frequency
- 50 Hz
- Noise Level
- 70 dB
- Features
- Energy Efficient, User Friendly
- Feeding System
- Continuous
- Machine Type
- Industrial Evaporator
- Automation Grade
- Automatic
- Power Source
- Electric
- Operating Temperature
- Up to 120C
- Speed Mode
- Variable
- Product Type
- Multistage Evaporator
- General Use
- Industrial concentration of liquids
- Material
- SS 316/304
- Type
- Forced Circulation/ Falling Film
- Capacity
- 500 to 20000 LPH
- Weight (kg)
- 4800
- Product Shape
- Rectangular
- Computerized
- Yes
- Automatic
- Yes
- Control System
- PLC Control
- Installation Type
- Containerized
- Voltage
- 380 V
- Power
- 45 kW
- Dimension (L*W*H)
- 4000 mm x 2200 mm x 3500 mm
- Raw Material
- Stainless Steel
- Feature
- Corrosion Resistant, Robust Construction
- Color
- Silver
- Residency Time
- Short (for heat sensitive products)
- Product Concentration Range
- Up to 65% solids
- Steam Consumption
- As low as 0.25 kg per kg evaporation
- Evaporation Rate
- Up to 20,000 kg/hr
- Working Pressure
- Atmospheric or Vacuum
- Vapor Separator
- Cyclonic Type
- Application
- Food, Pharmaceuticals, Chemicals, Dairy, Effluent
- Feed Arrangement
- Central/Peripheral
- Surface Finish
- Mirror/Matte
- Condensing System
- Surface/Direct Contact
- Service Life
- 15 Years (Approx)
- Mounting
- Skid Mounted
- Cleaning System
- CIP (Clean in Place)
- Number of Stages
- 2 to 6 stages
- Safety Features
- Overload protection, Pressure relief valves
Multistage Evaporator Trade Information
- Minimum Order Quantity
- 1 Piece
- Supply Ability
- 10 Pieces Per Month
- Delivery Time
- 3-4 Week
About Multistage Evaporator
Specifications
| Automatic Grade | Automatic |
| Feed Rate | 10 kg/hr |
| Water evaporation | 5 kg/hr |
| Electrical load (kW) | 34 |
| Final Moisture in powder | 3.5% |
| Type of air heater | Electrical |
| Control Panel | Semi-Automatic/Automatic |
Advanced Multistage Evaporation Technology
Our multistage evaporator leverages forced circulation and falling film mechanisms, paired with cyclonic vapor separation, ensuring efficient and uniform concentration of industrial liquids. With up to six stages, the system maximizes energy recovery, delivering significant steam savings while handling a broad range of viscosities and product types.
Versatile Applications for Industry
The system is engineered to cater to diverse sectors, including food, pharmaceuticals, chemicals, dairy, and wastewater management. Its robust, corrosion-resistant stainless steel construction guarantees long-lasting performance, even when processing aggressive or sensitive solutions. The variety of mounting and feed arrangements enables flexible integration into existing facilities.
Reliable and User-Friendly Operation
Equipped with PLC controls and automated functions, the evaporator is straightforward to operate and maintain. Features like overload protection, pressure relief, CIP cleaning, and variable speed operation minimize downtime and enhance operator safety. Mirror or matte surface finishes further improve hygiene, making the evaporator ideal for sanitary processes.
FAQs of Multistage Evaporator:
Q: How does the multistage evaporator minimize steam consumption during operation?
A: The evaporator utilizes multiple effect stages (2 to 6), enabling vapor from one stage to serve as a heating medium for the next. Combined with energy-efficient design and heat recovery, this process reduces steam usage to as low as 0.25 kg per kg of evaporation, resulting in significant operational cost savings.Q: What types of products can be processed with this evaporator system?
A: This multistage evaporator is versatile and suitable for concentrating a wide range of liquids, such as those found in the food, pharmaceutical, chemical, and dairy industries. It can efficiently handle heat-sensitive solutions and effluents, with product concentration capabilities reaching up to 65% solids.Q: When is it appropriate to use a multistage evaporator versus a single-stage system?
A: A multistage evaporator is ideal when high evaporation rates, energy efficiency, or the processing of large liquid volumes are required. It is particularly beneficial for industries aiming to reduce operational expenses and process heat-sensitive or high-solids products under atmospheric or vacuum conditions.Q: Where can this evaporator be installed, and does it require special site preparation?
A: The evaporator is compact, skid-mounted, and containerized for ease of installation. It can be integrated into existing processing lines in industrial facilities with three-phase, 380 V power. Minimal site preparation is necessary, as the design allows for flexible mounting and a variety of feed and condensate arrangements.Q: What is the process for cleaning this equipment, and how often is it recommended?
A: The system features an automated CIP (Clean in Place) cleaning system, which ensures efficient internal cleaning without disassembly. The recommended cleaning frequency depends on the product processed and operational hours, but routine CIP cycles can be scheduled as part of normal maintenance to maintain hygiene and system performance.Q: How does the evaporator support safe operation during use?
A: Safety is prioritized through features such as overload protection, pressure relief valves, and robust construction. The PLC-based control system monitors critical parameters in real time, immediately responding to abnormal conditions to prevent equipment damage or product loss.Q: What are the key benefits of using this multistage evaporator for industrial applications?
A: Major advantages include high energy efficiency, reliable automatic operation, low noise levels (70 dB), robust and hygienic design, and minimized residency times for enhanced product quality. Additionally, its user-friendly PLC controls and variable speed modes ensure optimal performance for diverse processing needs.
Price:
- 50
- 100
- 200
- 250
- 500
- 1000+
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